Folding mailer boxes

Folding mailer boxes! Those convenient, eco-friendly, and cost-effective packaging solutions. Here's a comprehensive guide on how to fold and assemble them:

Types of Folding Mailer Boxes:

1. Standard Folding Mailer Box: A basic, rectangular box with a flat bottom and four flaps.
2. End-Tab Folding Mailer Box: A box with end tabs that can be folded inwards to create a secure closure.
3. Tuck-Top Folding Mailer Box: A box with a tuck-top design, where the top flap is folded inwards to create a secure closure.

Folding and Assembling a Standard Folding Mailer Box:

1. Unfold the box: Lay the box flat on a surface, with the flaps facing upwards.
2. Fold the bottom flap: Fold the bottom flap upwards, creating a crease in the paper.
3. Fold the side flaps: Fold the side flaps inwards, making sure they align with the crease you created in step 2.
4. Fold the top flap: Fold the top flap downwards, making sure it aligns with the crease you created in step 2.
5. Tuck in the flaps: Tuck the flaps into the box, making sure they are secure and even.
6. Close the box: Press the flaps gently to ensure the box is closed and secure.

Tips and Variations:

• Use a ruler or other straightedge to create a crisp crease when folding the flaps.
• Use a bone folder or similar tool to create a sharp crease when folding the flaps.
• For added security, you can use packing tape to seal the flaps.
• For larger or heavier items, you may need to use additional support, such as packing peanuts or bubble wrap.
• You can customize your folding mailer box by adding a custom label or logo to the box.

Common Issues and Solutions:

• Flaps not aligning: Make sure the flaps are aligned properly before folding. You can use a ruler or other straightedge to help guide the flaps.
• Flaps not staying closed: Use packing tape to seal the flaps and keep them closed.
• Box not being sturdy enough: Use additional support, such as packing peanuts or bubble wrap, to keep the box stable and secure.

By following these steps and tips, you should be able to fold and assemble a standard folding mailer box with ease. Happy packaging!