How to mail lithium ion batteries

Mailing lithium-ion batteries requires special care and attention to ensure safe transportation. Here are some guidelines to follow:

General Guidelines

  1. Check with the carrier: Before mailing lithium-ion batteries, check with the shipping carrier (e.g., USPS, UPS, FedEx) for their specific regulations and requirements.
  2. Use a protective package: Place the batteries in a protective package, such as a hard-sided box or a padded envelope, to prevent damage during transit.
  3. Separate batteries: If you're shipping multiple batteries, separate them with dividers or individual compartments to prevent them from coming into contact with each other.
  4. Avoid shipping fully charged batteries: Try to discharge the batteries to a level below 30% capacity before shipping. This reduces the risk of overheating or fire during transit.
  5. Use a battery shipping label: Use a battery shipping label that complies with the International Air Transport Association (IATA) regulations. These labels indicate that the package contains lithium batteries and requires special handling.

USPS Regulations

  1. Use a USPS-approved battery shipping container: USPS requires the use of a specific battery shipping container that meets their safety standards.
  2. Limit the number of batteries: USPS allows a maximum of 12 lithium-ion batteries per package, with a total capacity of 8 watt-hours (Wh) or less per battery.
  3. Use a USPS-provided shipping label: Use a USPS-provided shipping label that indicates the package contains lithium batteries.

UPS Regulations

  1. Use a UPS-approved battery shipping container: UPS requires the use of a specific battery shipping container that meets their safety standards.
  2. Limit the number of batteries: UPS allows a maximum of 12 lithium-ion batteries per package, with a total capacity of 100 watt-hours (Wh) or less per battery.
  3. Use a UPS-provided shipping label: Use a UPS-provided shipping label that indicates the package contains lithium batteries.

FedEx Regulations

  1. Use a FedEx-approved battery shipping container: FedEx requires the use of a specific battery shipping container that meets their safety standards.
  2. Limit the number of batteries: FedEx allows a maximum of 12 lithium-ion batteries per package, with a total capacity of 100 watt-hours (Wh) or less per battery.
  3. Use a FedEx-provided shipping label: Use a FedEx-provided shipping label that indicates the package contains lithium batteries.

Additional Tips

  1. Check local regulations: Check with local authorities for any additional regulations or restrictions on shipping lithium-ion batteries.
  2. Keep the package secure: Keep the package secure and prevent it from being damaged during transit.
  3. Monitor the package: Monitor the package during transit and ensure it is delivered to the correct recipient.

Remember to always follow the guidelines and regulations set by the shipping carrier and local authorities to ensure safe and compliant shipping of lithium-ion batteries.