How to make butted mail

Butted mail, also known as "butted chain mail" or "butted armor," is a type of chain mail that uses a specific technique to join the rings together. Here's a step-by-step guide on how to make butted mail:

Materials needed:

Step 1: Create the rings Use the ring mandrel to shape the wire into rings. You can use a single piece of wire and cut it into individual rings, or you can use pre-made rings. The rings should be the same size and shape.

Step 2: Create the butted joint To create the butted joint, you'll need to cut the rings in half and then bend them into a "V" shape. This will allow the rings to fit together and form a strong joint.

Step 3: Assemble the mail To assemble the mail, start by attaching the first ring to the backing material (leather or fabric). Then, take the next ring and place it on top of the first ring, aligning the butted joint. Use the pliers to bend the ring into place, making sure it's securely attached to the backing material.

Step 4: Continue assembling the mail Continue assembling the mail by attaching each ring to the previous one, using the butted joint to connect them. Make sure to keep the rings evenly spaced and the mail flat.

Step 5: Finish the edges Once you've completed the mail, use the file or sandpaper to smooth out the edges and remove any rough spots.

Step 6: Add a backing material (optional) If you want to add a backing material to your mail, you can use leather or fabric. Cut a piece of leather or fabric to the desired size and attach it to the back of the mail using rivets or a sewing needle.

Tips and variations:

Remember to always follow proper safety precautions when working with wire and sharp objects. With practice and patience, you can create beautiful and functional butted mail armor.