How to make chainmail gloves

A noble endeavor! Making chainmail gloves requires some skill, patience, and attention to detail, but with the right guidance, you can create a unique and functional piece of armor. Here's a step-by-step guide to help you get started:

Materials needed:

• Aluminum or steel wire (16-18 gauge)
• Ring mandrel or a wire gauge (to shape the rings)
• Pliers (flat-nose and round-nose)
• Wire cutters or bolt cutters
• Safety glasses and gloves
• Measuring tape or a flexible ruler
• Pattern or template for the glove shape
• Optional: leather or fabric for the glove palm and fingers

Step 1: Plan Your Glove Design

• Decide on the type of chainmail you want to make: European (4-in-1) or Italian (6-in-1).
• Choose the ring size and material (aluminum or steel).
• Measure your hand to determine the correct size for your gloves. You can use a pattern or template to help you get the shape right.
• Consider the level of protection you need and the activities you'll be using the gloves for (e.g., combat, LARPing, or historical reenactments).

Step 2: Create the Rings

• Cut the wire into 1-inch (2.5 cm) long pieces.
• Use the ring mandrel or wire gauge to shape the wire into rings. You can also use a flat-nose plier to shape the rings by hand.
• Make sure the rings are consistent in size and shape.

Step 3: Assemble the Chainmail

• Start by creating a small chainmail piece, such as a single ring or a short chain. This will help you get a feel for the process.
• Use the flat-nose plier to link the rings together, forming a chain. Make sure the rings are securely attached.
• Continue adding rings to the chain, working your way up to the desired length.

Step 4: Shape the Glove Pattern

• Use the measuring tape or flexible ruler to create a pattern or template for the glove shape. You can also use a pre-made glove pattern or a piece of leather or fabric as a guide.
• Cut out the glove pattern from cardboard, paper, or a thin material.

Step 5: Attach the Chainmail to the Glove Pattern

• Place the chainmail chain along the glove pattern, starting at the wrist and working your way up to the fingers.
• Use the flat-nose plier to attach the chainmail to the glove pattern, making sure the rings are securely attached.
• Continue attaching the chainmail to the glove pattern, working your way up to the fingers.

Step 6: Add the Fingers and Thumb

• Use the same process to attach the chainmail to the fingers and thumb, making sure to maintain the correct shape and size.
• You can use a small piece of leather or fabric to cover the palm and fingers, if desired.

Step 7: Finish the Glove

• Use wire cutters or bolt cutters to trim any excess wire or chainmail.
• Use a file or sandpaper to smooth out any rough edges or burrs.
• Apply a protective coating, such as clear varnish or wax, to prevent rust or corrosion.

Tips and Variations:

• Use a variety of ring sizes and materials to create a unique and customized chainmail design.
• Add decorative elements, such as rivets or small pieces of metal, to enhance the appearance of the gloves.
• Experiment with different chainmail patterns, such as a spiral or a mesh design.
• Consider adding padding or insulation to the gloves for added comfort and protection.

Remember to always follow safety guidelines when working with wire and metal, and be patient with yourself as you work on your chainmail gloves. With practice and attention to detail, you'll be able to create a unique and functional piece of armor that will serve you well in your adventures.