Mailer box template

A mailer box template is a pre-designed layout that can be used to create a mailer box, which is a type of packaging used to ship small items such as jewelry, watches, and other delicate items. Here is a basic template for a mailer box:

Mailer Box Template

Dimensions:

• Length: 6 inches (15.24 cm)
• Width: 4 inches (10.16 cm)
• Height: 2 inches (5.08 cm)

Components:

1. Top Flap: A rectangular piece of cardboard that covers the top of the box.
2. Bottom Flap: A rectangular piece of cardboard that covers the bottom of the box.
3. Side Flaps: Two rectangular pieces of cardboard that cover the sides of the box.
4. End Flaps: Two rectangular pieces of cardboard that cover the ends of the box.
5. Insert: A piece of cardboard or paper that is placed inside the box to separate the item from the sides of the box.

Design:

1. Top Flap: A simple rectangular design with a slight curve to fit the top of the box.
2. Bottom Flap: A simple rectangular design with a slight curve to fit the bottom of the box.
3. Side Flaps: A simple rectangular design with a slight curve to fit the sides of the box.
4. End Flaps: A simple rectangular design with a slight curve to fit the ends of the box.
5. Insert: A simple rectangular design with a slight curve to fit the inside of the box.

Cutting Instructions:

1. Cut the top flap, bottom flap, side flaps, and end flaps from a single sheet of cardboard.
2. Cut the insert from a separate sheet of cardboard or paper.
3. Assemble the box by attaching the top flap, bottom flap, side flaps, and end flaps to the box using glue, tape, or staples.

Tips and Variations:

• Use a sturdy cardboard material to ensure the box can withstand shipping.
• Add a layer of bubble wrap or packing peanuts to the insert for extra protection.
• Use a custom design or logo on the box to make it more visually appealing.
• Add a clear plastic window to the top flap to showcase the item inside.
• Use a different shape or size box to accommodate larger or smaller items.

This is just a basic template, and you can customize it to fit your specific needs. You can also add additional features such as a handle, a closure system, or a reinforced bottom.